User’s Manual

 

Tracer/Cruiser

 

 

 

3 & 4 Wheel Lightweight Travel Scooters

 

TABLE OF CONTENTS

 

 

I.   Introduction

 

II.   Specifications

 

III.  YOUR SCOOTER

 

IV.  Battery charging

 

V.  Operating your scooter

 

VI.  disassembly AND Assembly

 

VII.  Safety instructions

 

VIII. maintenance

  

IX.  warranty

 

 

 

I.  INTRODUCTION

 

 

       This scooter is a mobility device designed for senior citizens who have walking difficulty or are weak in physical strength and endurance, and physically challenged people whose feet or legs are impaired. But it is also a perfect ride for walking in the community, in the park or shopping in the super market.

 

       We designed this scooter to restore the dignity, equality and personal freedom, to provide convenience and comfort.

 

This manual contains important information concerning the proper maintenance and safe operation of your scooter.

 

Please read this manual thoroughly and carefully to become familiar with all operation instructions prior to operating your scooter. If you are unable to understand any of this information or should you have any questions concerning the scooter operation or maintenance, please contact your dealer.

 

Your scooter has many unique features not found on other scooters. With proper care and maintenance, you may enjoy high performance and long life of service from your unit.

 

Your scooter should receive regular maintenance according to the schedule outlined in this manual, and the recommendation from the authorized dealer. Should you be unable to correct a fault in your scooter, contact your scooter dealer immediately?

 

 

My authorized dealer:

 

Name:                                                                          

 

Address:                                                                        

 

Phone Number:                                                                 

 

Purchase Date:                                                                 

 

 

II.   SPECIFICATIONS  

.

 *Varies with weight, terrain type, battery condition, and tire condition

 

 

     

Model Numbers

3-wheel: Tracer

4-wheel: Cruiser

Overall Length

3-wheel: 42 in. (1067mm)

4-wheel: 43 in. (1092mm)

Overall Height

3-wheel: 37 in. (940mm)

4-wheel: 35 in. (890mm)

Overall Width

19 in (483mm)

Weight Without Battery Pack

3-wheel:  67  lbs

4-wheel:  76  lbs

Turning Radius

3-wheel:  31 in (838mm)

4-wheel:  33 in (788mm)

Forward Speed   (maximum)

Backward Speed  (maximum)

6.4km/h – 4mph

 

3.2km/h – 2mph

Range Per Charge*

up to 18miles

Ground Clearance

1.77 in (45mm)

Max climbing grade

12 degree

Load Capacity

120 kg – 260 lbs

Standard Seating

Type: Foldable vinyl polyurethane covered foam

Dimensions:

Width:        16.5 in   (420mm)

Depth (usable)  16 in    (406mm)

Height:        13.5 in   (343mm)

Material:   black vinyl

Drive System

Rear-wheel drive, sealed mini transaxle ,24 volt DC motor

Dual Braking System

Electronic, regenerative, and electromechanical

Tires

Type: solid, front and rear: 8 in X 2 in.  (200X50mm)

Wheel Hub

Aluminum Alloy

Battery Requirements

Two 12V/17AH deep cycle, AGM or Gel-Cell battery

Size: 7 X 6.6 X 3 (in)   178 X 168 X 77 (mm)

Weight: 6.5kg (each)

Battery Charger

2-amp, off –board battery charger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

III.  MAIN FUNCTION PARTS

TILLER CONSOLE

The tiller console houses all controls needed to drive your scooter, including the key switch, throttle control lever, speed adjustment dial, and the battery status meter.

See figure1

Key switch

  Fully insert the key into the key switch to turn on your scooter.

  Remove the key from the key switch to turn off your scooter.

Throttle control levers

The throttle lever allows you to control the machine moving forward and backward.

Place your right hand on the right handgrip and your left hand on the left handgrip.

Forward: push the right lever.

Backward: push the left lever.

When the throttle is completely released, it automatically returns to the center “stop” position the brake is engaged and your scooter will stop.

Speed adjustment dial

This dial allows you to preset your scooter’s speed.

The image of the tortoise represents the slowest speed setting.

The image of the hare represents the fastest speed setting.

Battery status meter

When the key is fully inserted the key switch, this meter indicates approximate battery strength. For further information on the battery status meter, see IV battery and charging.

Rear section

The manual freewheel lever, ant-tip wheels, and motor/transaxle assembly are located on the rear section of your scooter. See figure 2

Manual freewheel lever

Whenever you need or want to push your scooter for short distances or in case the battery is in need of a charge, you can put it in freewheel mode.

  The manual freewheel lever is located at the right of the rear section.

pull up the manual freewheel lever to disengage the driving system you may now push your scooter manually.

Push the manual freewheel lever down to re-engage the driving systems, this changes your scooter to power drive mode.

Anti-tip wheels

The anti-tip wheels are an integral part and makes an important safety feature of your scooter.

Do not, under any circumstances, remove the anti-tip wheels from your scooter.

Motor /transaxle assembly See figure 2

The motor transaxle assembly is an electromechanical device that converts electrical energy from your scooter batteries into the controlled mechanical energy that drives the scooter’s wheels.

Battery pack

The scooter is equipped with an innovative, easy to remove battery pack. A handle on the top of the battery pack makes it easy to lift the pack off the scooter with one hand. The battery pack contains two 12V/17Ah batteries, the fuse and the charger receptacle. See figure 3

Off –board battery charger

Plug the output of the charger into the charger receptacle on the battery, and then plug the charger input into the wall outlet to charge.

 

 

iv.  Battery and charging

 

Your scooter is equipped with two sealed, maintenance free 17 Ah batteries.

   Charge the batteries prior to using your scooter for the first time.

    Keep the batteries fully charged to keep your scooter running smoothly.

 

Reading your battery volume

The battery volume meter on the tiller console uses a color code to indicate the condition of your batteries. Green indicates fully charged batteries, yellow a draining charge, and red indicates that an immediate recharging is necessary.

 

Charging Your batteries
Follow these easy steps to charge your batteries safely:

  Position your scooters close to a standard wall outlet .

  Remove the key from the key switch.

  Plug the 3-pin charger cord into the battery receptacle.

 Plug the charger input into the wall outlet to charge. It is recommended that you charge your batteries for 8 to 14 hours.

  When fully charged, unplug the charger input cord form the wall outlet first and then unplug the charger output cord from the battery receptacle.

 

Charging status

There is a LED on the charger, when lit:

 

Power (green)

Charger (red)

  Charging is in progress

Power(green)

Charger (green)

  Charger is plugged in batteries fully charged

Power(red)

Charger (off)

Error: short circuit, lead reversed, battery disconnected

If the LED toggle between red and green:

The battery has dropped too low and needs normal charging, therefore the charger

Automatically pulse charges the batteries to an acceptable level. Once that level is reached it will charge normally.

 

Frequently asked questions

How does the charger work?

When your scooter’s battery voltage is low, the charger works harder, sending more electrical current to the battery to bring up their charge. When the voltage approaches full level, the charger is at nearly zero amperage. Therefore, when the charger is plugged in, it maintains the charging on your scooter’s batteries, but will not overcharge them. But we do not recommend that you charge your scooter for more than 24 consecutive hours.

 

What if my scooter’s batteries won’t charge?

Ensure that both ends of the charger cord are inserted fully.

 

How often must I charge the batteries?

It depends on how often you use it:

If you use your scooter daily, charge its batteries everyday. Your scooter will be ready each morning to give you a full day of service.

If you use your scooter once a week or less, charge its batteries at least once a week for 12 to 14 hours at a time.

Keep your scooter’s batteries fully charged.

Avoid deeply discharging your scooter’s batteries.

 

What type and size battery should I use?

Your scooter is equipped with two deep-cycle batteries that are sealed and maintenance free. Use only the battery model specially for this scooter supplied by the manufacturer or authorized dealer.

Note: Sealed batteries are not serviceable. Do not remove the caps.

 

Why do my new batteries seem weak?

New batteries will not delivery their full capabilities until they have been discharged and recharged about 5 times.

 

Follow these steps to properly break-in your scooter’s new batteries for maximum efficiency and service life.

 

Fully recharges any new battery prior to its initial use. This charging cycle brings the battery up to about 88% of its peak performance level.

Operate your new scooter in familiar and safe areas. Drive slowly at first, and do not travel too far from your home or familiar surroundings until you have become accustomed to your scooter’s controls.

Fully recharge the battery again.

After four or five charging cycles, the batteries are able to receive 100% of their peak performance level and are able to last for an extended period of time.

 

How can I ensure maximum battery life?

Fully charged deep-cycle batteries provide reliable performance and extended battery life. Keep your scooter’s batteries fully charged whenever possible. Batteries that are regularly and deeply discharged, infrequently charged, or stored without a full charge may be permanently damaged, causing unreliable performance and limited service life.

 

Replacing your scooter’s batteries

 

Battery replacement

1. Remove battery pack from the scooter by releasing the battery pack lock, grasping the handle, and lifting up.

2. Remove all screws that hold the battery pack.

3. Remove the connectors and replace the used battery with the new one.

 

V.  Operation

Before getting onto your scooter

Have you fully charged the batteries? See IV. “Batteries and charging”

Ensure that the manual freewheel lever in the open (power driven) position? Never leave the manual freewheel lever pushed close position unless you are manually pushing your scooter.

Ensure that the tiller lock knob is in the locked position? See “Disassembly and assembly.”

Operating your scooter

  After planning your route:

  Set the speed adjustment dial to your desired speed.

  Press the throttle control lever for move and release the lever for stop.

 

Note: your scooter’s backward speed is slower than forward speed for the safety reasons.

 

 

VI.  DISASSEMBLY AND ASSEMBLY

The scooter has been designed to be assembled and disassembled quickly and easily without the use of tools. Should you need excessive force when you assemble or disassemble your unit, you are probably doing something wrong. Stop immediately! Think for a moment and refer to the user’s manual, then try again.  

1, Main parts

The scooter consists of the following main parts:

(1) Front section   (2) Rear section        (3) Battery case    (4) Seat

Disassembly

Caution: Turn off the power before disassembling your scooter

 

1        Remove the seat from the seat post.

2        Remove the foot mat.

3        Take off the battery case

4        Disconnect the 4-pin and 6-pin cables.

5        Push the lock button with you right thumb and pull up the latch. Unlock the toggle latch.

6        Lift the seat post slowly until the rear section is standing vertically on its rear bump.

7        Lift the front section up until the pegs are no longer in the slots.

8        Separate the front away from the rear section.

9         Unfold the tiller.

 

Assembly

Assembly is the reverse procedure of the disassembly

 

1.      Let the rear section stand vertically on its rear bump.

2.      Let the lower slot on the front section cover the lower peg on the rear section.

3.      Hold the front section with your left hand and the seat post with your right hand, and then push the two sections slowly downward until all the pegs are in the slots.

4.      Lower the toggle latch buckle with force until it fully locked.

5.      Raise the tiller.

6.      Connect all the cables.

7.      Put in the battery case seat.

8.      Install the foot mat.

9.       Position the seat on the seat post

 

 

Illustrations

Fig.1 switch off

Fig.2 unfold the seat

 


Fig.3 take off the seat

 

Fig. 4  remove the mat

 

 


Fig.5 remove the battery

 

Fig.6 unplug the cables

 


Fig.7 release the toggle latch

 

Fig.8 separate the two sections

 

Fig.9 unlock the tiller

 

 

 

VII.  SAFETY INSTRUCTIONS