User’s Manual
Tracer/Cruiser
3 & 4 Wheel Lightweight Travel
Scooters
TABLE OF
CONTENTS
I. Introduction
II. Specifications
III. YOUR
SCOOTER
IV. Battery
charging
V. Operating your scooter
VI. disassembly
AND Assembly
VII. Safety instructions
VIII. maintenance
IX. warranty
I. INTRODUCTION
This scooter is a mobility device
designed for senior citizens who have walking difficulty or are weak in
physical strength and endurance, and physically challenged people whose feet or
legs are impaired. But it is also a perfect ride for walking in the community,
in the park or shopping in the super market.
We designed this scooter to restore the
dignity, equality and personal freedom, to provide convenience and comfort.
This manual contains important information concerning the proper
maintenance and safe operation of your scooter.
Please read this manual thoroughly and carefully to become familiar
with all operation instructions prior to operating your scooter. If you are
unable to understand any of this information or should you have any questions
concerning the scooter operation or maintenance, please contact your dealer.
Your scooter has many unique features not found on other scooters. With
proper care and maintenance, you may enjoy high performance and long life of
service from your unit.
Your scooter should receive regular maintenance according to the
schedule outlined in this manual, and the recommendation from the authorized
dealer. Should you be unable to correct a fault in your scooter, contact your
scooter dealer immediately?
My authorized dealer:
Name:
Address:
Phone Number:
Purchase Date:
II. SPECIFICATIONS
.
*Varies with
weight, terrain type, battery condition, and tire condition
Model Numbers
|
3-wheel: Tracer 4-wheel: Cruiser |
|
Overall Length |
3-wheel: 42 in. (1067mm) 4-wheel: 43 in. (1092mm) |
|
Overall Height |
3-wheel: 37 in. (940mm) 4-wheel: 35 in. (890mm) |
|
Overall Width |
19 in (483mm) |
|
Weight Without Battery
Pack |
3-wheel: 67
lbs 4-wheel: 76 lbs |
|
Turning Radius |
3-wheel: 31
in (838mm) 4-wheel: 33
in (788mm) |
|
Forward Speed (maximum) Backward Speed (maximum) |
6.4km/h – 4mph 3.2km/h – 2mph |
|
Range Per Charge* |
up to 18miles |
|
Ground Clearance |
1.77 in (45mm) |
|
Max climbing grade |
12 degree |
|
Load Capacity |
120 kg – 260 lbs |
|
Standard Seating |
Type: Foldable vinyl polyurethane covered foam Dimensions: Width: 16.5 in (420mm) Depth (usable) 16 in (406mm) Height: 13.5 in (343mm) Material: black vinyl |
|
Drive System |
Rear-wheel drive, sealed mini transaxle ,24 volt DC motor |
|
Dual Braking
System |
Electronic, regenerative, and electromechanical |
|
Tires |
Type: solid, front and rear: 8 in X 2 in. (200X50mm) |
|
Wheel Hub |
Aluminum Alloy |
|
Battery
Requirements |
Two 12V/17AH deep cycle, AGM or Gel-Cell battery Size: 7 X 6.6 X 3 (in) 178 X 168 X 77 (mm) Weight: 6.5kg (each) |
|
Battery Charger |
2-amp, off –board battery charger |
III. MAIN FUNCTION PARTS
TILLER CONSOLE
The tiller console houses all
controls needed to drive your scooter, including the key switch, throttle
control lever, speed adjustment dial, and the battery status meter.
See
figure1
Key switch
①
Fully insert the key into the key switch to turn on your scooter.
②
Remove the key from the key switch to turn off your scooter.
Throttle control levers
The throttle lever allows you to control the
machine moving forward and backward.
① Place your right hand on the right handgrip
and your left hand on the left handgrip.
② Forward: push the right lever.
③ Backward: push the left lever.
④ When the throttle is completely released, it
automatically returns to the center “stop” position the brake is engaged and
your scooter will stop.
Speed adjustment dial
This dial allows you to preset your
scooter’s speed.
① The image of the tortoise represents the
slowest speed setting.
② The image of the hare represents the fastest
speed setting.
Battery status meter
When the key is fully
inserted the key switch, this meter indicates approximate battery strength. For
further information on the battery status meter, see IV battery and charging.
Rear section
The manual freewheel lever,
ant-tip wheels, and motor/transaxle assembly are located on the rear section of
your scooter. See figure 2
Manual freewheel lever
Whenever you need or want to push your scooter for short distances or in case the battery is in need of a charge, you can put it in freewheel mode.
◆The manual
freewheel lever is located at the right of the rear section.
◆pull up the manual freewheel lever to disengage the driving system you
may now push your scooter manually.
◆Push the manual freewheel lever down to re-engage the driving systems,
this changes your scooter to power drive mode.
Anti-tip wheels
The anti-tip wheels are an
integral part and makes an important safety feature of your scooter.
Do not, under any
circumstances, remove the anti-tip wheels from your scooter.
Motor
/transaxle assembly See figure 2
The motor transaxle assembly
is an electromechanical device that converts electrical energy from your
scooter batteries into the controlled mechanical energy that drives the
scooter’s wheels.
Battery
pack
The scooter is equipped with
an innovative, easy to remove battery pack. A handle on the top of the battery
pack makes it easy to lift the pack off the scooter with one hand. The battery pack
contains two 12V/17Ah batteries, the fuse and the charger receptacle. See
figure 3
Off –board battery charger
Plug the output of the
charger into the charger receptacle on the battery, and then plug the charger
input into the wall outlet to charge.
iv. Battery and charging
Your scooter is equipped
with two sealed, maintenance free 17 Ah batteries.
◆ Charge the batteries prior to using your scooter for
the first time.
◆
Keep the batteries fully
charged to keep your scooter running smoothly.
Reading your battery
volume
The battery volume meter on
the tiller console uses a color code to indicate the condition of your
batteries. Green indicates fully charged batteries, yellow a draining charge,
and red indicates that an immediate recharging is necessary.
Charging Your batteries
Follow these easy steps to charge your
batteries safely:
① Position your
scooters close to a standard wall outlet .
② Remove the
key from the key switch.
③ Plug the
3-pin charger cord into the battery receptacle.
④ Plug the charger input into the wall outlet
to charge. It is recommended that you charge your batteries for 8 to 14 hours.
⑤ When fully charged,
unplug the charger input cord form the wall outlet first and then unplug the
charger output cord from the battery receptacle.
Charging status
There is a LED on the
charger, when lit:
|
Power (green) Charger (red) |
Charging is in progress |
|
Power(green) Charger (green) |
Charger is plugged in batteries fully charged |
|
Power(red) Charger (off) |
Error: short circuit, lead reversed, battery
disconnected |
|
If the LED toggle between
red and green: The battery has dropped too
low and needs normal charging, therefore the charger Automatically pulse charges
the batteries to an acceptable level. Once that level is reached it will
charge normally. |
|
Frequently
asked questions
How does the charger work?
When your scooter’s battery
voltage is low, the charger works harder, sending more electrical current to
the battery to bring up their charge. When the voltage approaches full level,
the charger is at nearly zero amperage. Therefore, when the charger is plugged
in, it maintains the charging on your scooter’s batteries, but will not
overcharge them. But we do not recommend that you charge your scooter for more
than 24 consecutive hours.
What if my scooter’s batteries won’t charge?
◆Ensure that both ends of the charger cord are inserted
fully.
How often must I charge
the batteries?
It depends on how often you
use it:
◆ If you use your scooter daily, charge its batteries
everyday. Your scooter will be ready each morning to give you a full day of
service.
◆ If you use your
scooter once a week or less, charge its batteries at least once a week for 12
to 14 hours at a time.
◆Keep your scooter’s batteries fully charged.
◆ Avoid deeply discharging your scooter’s batteries.
What type and size battery
should I use?
Your scooter is equipped with
two deep-cycle batteries that are sealed and maintenance free. Use only the
battery model specially for this scooter supplied by the manufacturer or
authorized dealer.
Note:
Sealed batteries are not serviceable. Do not remove
the caps.
Why do my new batteries seem
weak?
New
batteries will not delivery their full capabilities until they have been
discharged and recharged about 5 times.
Follow
these steps to properly break-in your scooter’s new batteries for maximum efficiency
and service life.
⑴ Fully recharges any new battery prior to its initial use. This
charging cycle brings the battery up to about 88% of its peak performance
level.
⑵ Operate your new scooter in familiar and safe areas. Drive slowly at
first, and do not travel too far from your home or familiar surroundings until
you have become accustomed to your scooter’s controls.
⑶ Fully recharge the battery again.
⑹ After four or five charging cycles, the batteries are able to receive
100% of their peak performance level and are able to last for an extended
period of time.
How can I ensure maximum
battery life?
Fully charged deep-cycle batteries provide
reliable performance and extended battery life. Keep your scooter’s batteries
fully charged whenever possible. Batteries that are regularly and deeply
discharged, infrequently charged, or stored without a full charge may be
permanently damaged, causing unreliable performance and limited service life.
Replacing
your scooter’s batteries
Battery
replacement
1. Remove battery pack from
the scooter by releasing the battery pack lock, grasping the handle, and
lifting up.
2.
Remove all screws that hold the battery pack.
3.
Remove the connectors and replace the used battery with the new one.
V.
Operation
Before
getting onto your scooter
◆ Have you fully charged the batteries? See IV. “Batteries and charging”
◆ Ensure that the manual
freewheel lever in the open (power driven) position? Never leave the
manual freewheel lever pushed close position unless you are manually
pushing your scooter.
◆ Ensure that the tiller lock
knob is in the locked position? See “Disassembly and assembly.”
Operating your scooter
◆ After planning your route:
◆ Set the speed adjustment dial
to your desired speed.
◆ Press the throttle control
lever for move and release the lever for stop.
Note:
your scooter’s backward speed is slower than forward speed for the safety
reasons.
VI. DISASSEMBLY AND ASSEMBLY
The scooter has been
designed to be assembled and disassembled quickly and easily without the use of
tools. Should you need excessive force when you assemble or disassemble your
unit, you are probably doing something wrong. Stop immediately! Think for a
moment and refer to the user’s manual, then try again.
1, Main parts
The scooter consists of the following main parts:
(1) Front
section (2) Rear section (3) Battery case (4) Seat
Disassembly
Caution: Turn off the power
before disassembling your scooter
1
Remove the seat from the
seat post.
2
Remove the foot mat.
3
Take off the battery
case
4
Disconnect the 4-pin and
6-pin cables.
5
Push the lock button
with you right thumb and pull up the latch. Unlock the toggle latch.
6
Lift the seat post
slowly until the rear section is standing vertically on its rear bump.
7
Lift the front section
up until the pegs are no longer in the slots.
8
Separate the front away
from the rear section.
9
Unfold the tiller.
Assembly
Assembly is the reverse procedure of the disassembly
1. Let the rear section stand vertically on its rear
bump.
2. Let the lower slot on the front section cover the
lower peg on the rear section.
3. Hold the front section with your left hand and the
seat post with your right hand, and then push the two sections slowly downward
until all the pegs are in the slots.
4. Lower the toggle latch buckle with force until it
fully locked.
5. Raise the tiller.
6. Connect all the cables.
7. Put in the battery case seat.
8. Install the foot mat.
9.
Position the seat on the seat post
Illustrations
Fig.1 switch off
Fig.2 unfold the seat
Fig.3 take off the
seat
Fig. 4 remove the mat
Fig.5 remove the battery
Fig.6 unplug the cables
Fig.7 release the toggle latch
Fig.8 separate the two sections
Fig.9 unlock the tiller
VII.
SAFETY INSTRUCTIONS
Your scooter can negotiate
grass, gravel, dirt, and sand surfaces, as well as hard paved or carpeted
surfaces. However, extra caution should be taken when operating your unit on
uneven surfaces other than flat surfaces.
There are some concerns about electromagnetic interference
to powered wheelchairs and scooters. You need to know what EMI (Electromagnetic
Interference) is and how to prevent such incidents. The following paragraphs
suggested by the FDA are intended to provide you some important information
about this.
CAUTION:
IT IS VERY IMPORTANT THAT YOU READ
THIS INFORMATION REGARDING THE POSSIBLE EFFECTS OF ELECTROMAGNETIC INTERFERENCE
ON YOUR POWERED SCOOTER.
Electromagnetic
Interference (EMI) From Radio Wave Sources
Powered
wheelchairs and motorized scooters (in this text, both will be referred to as
powered wheelchairs) may be susceptible to electromagnetic interference (EMI),
which is interfering electromagnetic energy (EM) emitted from sources such as
radio stations, TV stations, amateur radio (HAM) transmitters, two-way radios,
and cellular phones. The interference
(from radio wave sources) can cause the powered wheelchair to release its
brakes, move by itself, or move in unintended directions. It can also permanently damage the powered
wheelchair’s control system. The
intensity of the interfering EM energy can be measured in volts per meter
(v/m). Each powered wheelchair can
resist EMI up to certain intensity.
This is called its “immunity level.” The higher the immunity level the
greater the protection. At this time, current technology is capable of
achieving at least a 20-v/m immunity level, which would provide useful
protection from the more common sources of radiated EMI. The immunity level of this powered scooter
as shipped, with no further modification, is not known.
There are
ample sources of relatively intense electromagnetic fields in the everyday
environment. Some of these sources are
obvious and easy to avoid. Others are
not apparent and exposure is unavoidable.
However, we believe that by following the warnings listed below, your
risk to EMI will be minimized.
The
sources of radiated EMI can be broadly classified into three types:
1) Hand-held portable transceivers (transmitters-receivers)
with the antenna mounted directly on the transmitting unit. Examples include: citizens band (CB) radios,
“walker talkie,” security, fire, and police transceivers, cellular telephones,
and other personal communication devices.
**Note: Some cellular telephones and similar devices transmit signals
while they are ON, even when not being used.
2) Medium-range mobile transceivers, such as those used in police cars, fire trucks,
ambulances, and taxis. These usually
have the antenna mounted on the outside of the vehicle; and
3) Long-range transmitters and transceivers,
such as commercial broadcast transmitters (radio and TV broadcast antenna
towers) and amateur (HAM) radios.
Note: Other types of hand-held devices, such as
cordless phones, laptop computers, AM/FM radios, TV sets, CD players, and cassette
players, and small appliances, such as electric shavers and hair dryers, so far
as we know, are not likely to cause EMI problems to your powered wheelchair.
Powered Scooter Electromagnetic Interference (EMI)
Because EM
energy rapidly becomes more intense as one moves closer to the transmitting
antenna (source), the EM fields from Hand-held radio wave sources
(transceivers) are of special concern.
It is possible to unintentionally bring high levels of EM energy very
close to the powered scooter’s control system while using these devices. This can affect powered scooter movement and
braking. Therefore, the warnings listed
below are recommended to prevent possible interference with the control system
of the powered scooter.
WARNINGS
Electromagnetic
interference (EMI) from sources such as radio and TV stations, amateur radio
(HAM) transmitters, two-way radios, and cellular phones can affect powered
scooter and motorized scooters.
Following the warnings listed below should reduce the chance of
unintended brake release or powered scooter movement, which could result in
serious injury.
1) Do not operate hand-held transceivers
(transmitters-receivers), such as citizens band (CB) radios, or turn ON
personal communication devices, such as cellular phones, while the powered
scooter is turned ON.
2) Be aware of nearby transmitters, such as radio or
TV stations, and try to avoid coming close to them;
3) If unintended movement or brake release occurs,
turn the powered scooter OFF as soon as it is safe.
4) Be aware that adding accessories or components, or
modifying the powered scooter, may make it more susceptible to EMI (Note: There is no easy way to evaluate their
effect on the overall immunity of the powered scooter.
5) Report all incidents of unintended movement or
brake release to the powered scooter manufacturer, and note whether there is a
source of EMI nearby.
If unintended motion or brake release occurs, turn the
power OFF as soon as it is safe.
FDA recommends that you report all incidents of
unintended motion or brake release to us or your dealer, and if possible, note
whether there was a radio wave source nearby at the time of the incident. You
may also report to FDA’s Med Watch problem reporting program. Call 1-800-FDA-1088
and ask for Form 3500.
The following warning label is included in order to
make users always aware that a possibility of electromagnetic interference
exists.
************************
WARNING: **************************** Radio wave sources may affect scooter
control
Radio waves sources, such as radio stations, TV
stations, amateur radio (HAM) transmitters, cellular phones, and two-way
radios, can affect motorized scooters. Following the warnings listed below
should reduce the chance of unintended brake release or scooter movement, which
could result in serious injury. 1). Do not turn ON or use hand-held personal
communication devices, such as citizens band (CB) radios and cellular phones,
while your scooter is turned ON; 2). Be aware of nearby transmitters, such as
radio or TV stations and hand-held or mobile two-way radios, and try to avoid
coming close to them. 3). If unintended movement or brake release occurs, turn
the power OFF as soon as it is safe.
4). Be aware that adding accessories or components, or modifying your
scooter, may make it more susceptible to interference from radio wave sources.
(Note: There is no easy way to evaluate their effect on the overall immunity of
the scooter), and 5). Report all incidents of unintended movement or brake
release to the scooter manufacturer, and note whether there is a radio wave
source nearby. Important Information: 1) 20 volts per meter (v/m) is a
generally achievable and useful immunity lever, against interference from radio
wave sources (as of May 1994) (the higher the lever, the greater the
protection); 2) The immunity level of this product is not known.
**********************************************************************************
In summary:
◆DO NOT drive
off or over obstacles exceeding 5 cm in Height.
◆DO NOT make
abrupt changes in direction at high speed or While traveling on an incline.
◆ DO NOT climb inclines greater than 12 degrees or a rise of 2 meters.
◆DO NOT travel on highways and freeways; ALWAYS stay in the
bike lanes and sidewalks.
◆DO NOT operate your unit when the red battery indicator
light is flashing.
◆DO NOT operate your unit with the clutch lever in the
disengaging position.
◆DO NOT mount or dismount your unit with power switch in
the “ON” position.
◆ALWAYS make sure that the steering tiller adjustment knobs
are tight.
◆ALWAYS make sure that the seat is locked so that it will not
swing during operation.
◆ WE recommend using a seat belt and bike helmet for safety.
◆Do Not turn ON or use
hand-held personal communication devices, such as citizens band (CB) radios and
cellular phones, while your scooter is turned ON.
◆Be aware of nearby
transmitters, such as radio or TV stations and hand-held or mobile two-way
radios, and try to avoid coming close to them.
◆Be
aware that adding accessories or components, or modifying your
scooter, may make it more susceptible to interference from radio wave Sources.
VIII. maintenance
Your scooter requires a proper care and maintenance. If you do not feel confident in your ability to perform the maintenance listed below, you may schedule inspection and maintenance with your authorized dealer. The following areas require periodic inspection and/or care and maintenance.
Tires
Regularly inspect your scooter’s tires for signs of wear.
WIRINGS
Regularly check the wiring insulations for wear or damage. Have your authorized dealer repair or replace any damaged connectors, or insulations in case there’s any broken or damage.
Axle
bearings and the motor/transaxle assembly
These items are all pre-lubricated, sealed, and require no subsequent lubrication.
Console, charger, and electronics
Keep these areas free of water. If any of these items do become exposed to water, let dry thoroughly before using it again.
Storage
If you plan not to use your scooter for an extended period of time, you should:
Fully charge its batteries prior to storage.
Remove the battery pack.
Store your scooter in a warm, dry environment.
Avoid storing your scooter where it will be exposed to temperature extremes.
In order to obtain the best performance and lasting service life,
please maintain your unit according to the following schedule and instructions:
|
DAILY |
1.
Test brake effectiveness before you drive. 2.
Recharge batteries fully every night. |
|
WEEKLY |
1. Clean seat upholstery, plastic body
and covers. 2.
Check and tighten the throttle screw. |
|
MONTHLY |
1.
Check the battery condition, clean terminals if necessary. 2.
Check all electrical wire connectors to eliminate loose connections. 3.
Tighten all exposed bolts and nuts. 4.
Check wheel bearings by spinning tires and checking for free rotation. |
|
YEARLY |
Visit your
dealership and let technician check your scooter completely. |
IX.
WARRANTY
The
manufacturer guarantees that the products manufactured by them to be free from
defects in materials and workmanship for a period of one (1) year from the date
of purchase.
To guarantee your benefits, and excellent after-sale
service provided by the manufacturer, please read the following carefully.
I)
Guarantee
contents, targets and deadline:
1. Guarantee contents:
Purchase
the unit from the manufacturer or authorized dealer. Operate according to the
instructions set in this manual. The manufacturers guarantee to any quality
problems concerning its materials or workmanship within the guarantee period.
2. Guarantee target and deadline: from the date of purchase
(1) The motor gear box is guaranteed to replace within 3
month and to repair within 1 year.
(2) The controller is guaranteed to replace within 1 year.
The electric wire connector is guaranteed within 1 year.
(3) The battery is guaranteed to replace under 60% of its
fixed capacity within 6 months.
(4) One year repairing is guaranteed against any unshaped
wheel and broken welding seam.
(5) The tires, seats and other wear and tear parts are not
covered by the guarantee.
II)
Guarantee
is not ensured with the problems caused by the following:
(1) Do not operate according to
the manual.
(2) Do not get maintenance from
the authorized dealers.
(3) Do not use the components
or parts provided by the manufacturer.
(4) Modify the unit or its part
without authorization.
(5) The warranty has expired.
(6) Incidents caused by
uncontrollable factors such as typhoon,
floods, fire, earthquake, or war.
Buyer’s Registration
Form
Mobility Scooters
NOTICE: SELLING DEALER SHOULD COMPLETE
THIS FORM AT THE TIME OF SALE TO REGISTER WARRANTY.
Customer Name: ________________________________________
Address: _______________________________________________
City: ___________________ State ______Zip Code:
_____________
Telephone: ________________ Date of Purchase:
______________
Selling Dealer: __________________________________________
Dealer’s Address:
________________________________________
City: __________________ State: _______ Zip Code: _____________
Dealer’s Telephone Phone: ________________ Fax: ____________-
Model Number: _________________________________________
Serial Number: ______________________ Color: _____________
Type of Purchase: Consumer Rental Other
Date of Purchase: _______________________________________
_______________________
Customer Signature
DIRECT
TRANSPORT PRODUCTS
5575 NW 72 AVE MIAMI, FL 33166
Ph: 305-884-0766 Fax: 305-884-0788
Toll Free 866-597-0271
Email: DTPwholesale@bellsouth.net